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The common breakdowns and solutions of Impact Crushers and the Safe Operation of Impact Crushers

After customers purchase the impact crushers, the first thing is to install it in a right way. Only we install the impact crushers correctly can we realize the normal production and safe operations in the process of production. As a result, the installation of the impact crushers is very important.

The common breakdowns and solutions of Impact Crushers.
[1]、If impact crushers abnormally vibrates, it indicates that:the material is too large, and then you can check the feeding size. wear is uneven, which indicates the counterattack hammer needs to be replaced. impact crushers rotor is imbalanced, which indicates the rotor need to be adjusted. impact crushers foundation treatment is improper, and then we can check the anchor bolts and reinforce it. 

[2]、If the bearings of impact crushers emit heat, it indicates that:impact crushers bearing is short of oil, so we need to timely add fuel; in addition, too much fuel also make the bearing emit heat, and we should check the oil level while refueling. the impact crushers bearing is damaged and we need timely replace bearings. the impact crushers top cover is too tight and we can regulate the bolts with an appropriate degree.

[3]、If the material particle size is too large, it indicates that: the impact crushers hammer is worn, and we should replace it. the impact crushers gap between hammer and impact plate is too large; we should adjust it to 15-20mm. impact crushers feeding particle size will also affect the size of discharging particle size.

[4]、If impact crushers belt rolling-over, it indicates that: the impact crushers belt is worn and we need to replace the V-belt. there exists problem in pulley assembly, and we should adjust the pulley to the same plane. we should pay attention to the impact crushers quality of V-belt.

If your impact crushers is not in the current use, you had better fix the impact crushers in one place. If the impact crushers which is operated in one place for a long term, the base of it should be fixed firmly on a thick concrete foundation. If your impact crushers is in the current use, the installation of the impact crushers should be fixed on the dedicated base made from angle iron. In addition, it is necessary to ensure the pulley grooves of the power machine and the impact crushers are rotating in the same plane.

The correct installation of the efficient impact crushers can ensure the safety in production. You should check the fastening circumstances of the all kinds of fasteners after the installation of the impact crushers. If the fasteners loose, you should tighten them firmly. At the same time, it is necessary to check whether the tightness of the belt is appropriate or not. Before the start of the impact crushers, rotate the rotor by hand to check if the rotation of the tooth claw, hammer and rotator is flexible and reliable, if there is collision phenomenon in the shell, if the rotation of the rotor and the arrow is in the same direction and if the lubrication of the power machine and efficient impact crushers is good.

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